Polycrystalline Cutting tools Custom Made Differ Type Diamond End
Mill Cutting Tool PCD Cutter
Main indicators
Synthetic polycrystalline diamond (PCD) is a polycrystalline
material made of diamond powder and solvent polymerized under high
temperature and pressure. Its hardness is lower than that of
natural diamond (around HV6000). Compared with carbide tools, PCD
tools have a hardness that is 3-4 times higher.Wear resistance and
life is 50-100 times higher;Cutting speed can be increased 5-20
times;the roughness can reach Ra0.05 m, the brightness is inferior
to the natural diamond cutter.
The selection of PCD particle size is related to the cutting tool
processing conditions. For example, when designing the cutting tool
for finishing or ultra-finishing, the PCD with high strength, good
toughness, good impact resistance and fine grain should be
selected.Coarse-grained PCD tools can be used for general
roughing.The particle size of PCD material has a significant
influence on tool wear and damage performance.The research shows
that the larger the size of PCD is, the stronger the wear
resistance of the cutter is.
PCD particle size is submicron, 2 m, 5 m, 10 m, 25 m and 2~30 m,
among which CDW010 with 10 m particle size is of general type,
anti-crushing blade type and wear resistance are good. Generally,
the bigger the particle size is, the more wear resistance the blade
has, while CDW302 with mixed particle size of 2~30 m has better
wear resistance.As shown in the figure, the comparison of
anti-collapse blade and wear resistance of different PCD particle
sizes, as well as the comparison of discharge characteristics and
wear resistance.
PCD Recommended Cutting Condition |
| Work piece | Cutting Speed | Depth of Cut | Feed Rate |
| (m/min) | (mm) | (mm/rev) |
| Aluminum(5~8% SI ) | 350~1600 | 0.05~2.50 | 0.10~0.40 |
| Aluminum(8~12% SI ) | 350~1300 | 0.05~2.50 | 0.10~0.40 |
| Aluminum(14~18% SI ) | 160~800 | 0.05~2.50 | 0.05~0.25 |
| Copper | 350~1000 | 0.15~2.50 | 0.05~0.20 |
| Sintered Carbid | 15~25 | 0.05~0.60 | 0.10~0.20 |
| Glass Fiber | 100~800 | 0.15~0.50 | 0.03~0.25 |
| Carbon | 160~700 | 0.15~2.50 | 0.15~0.40 |
| High Aluminum | 70~250 | 0.05~1.50 | 0.03~0.15 |
| Ceramics |
| Wood | 1000-2500 | 0.2~5.0 | 010~0.50 |
| Welcome and congratulations!You found us a professional factory! |
| Size & Design | 1.We not only supply all kinds of high quality solid carbide
turning tool ,but also different types of Drill Bits,Reamers,Tool Holders,Cutter
Heads,Saw Blades and Milling cutter,There are diamond grinding wheel, diamond
dressing tools and hardness head. |
2. We have 0.02mm-25mm different diameter and 38mm-150mm length Milling Cutters for your winner market.HRC45/55/60/65 ,1-6 flutes
for you to choose. |
3.OEM:Special Cutters Customized acceptable!Coated OEM also.We can produceaccording to your drawing,too.Or the hot deisgned recommend to you. |
| 4. HS Code reference for you to control everything:8207709000. |
| 5. Mixed size and types in one batch available. |
| 6. For distributor,we can label your brands on cutters and plastic
box. |
| Plating | 1. We accept Mix coated in the same model number, Also one batch
with different coating and types. |
| 2. AlTiN,TiAlN,TiSiN,TiN,DLC,NANO for you to choose to win your
competitors! |
| MOQ (Small Qty ) | 5-10-500-1000-5000-10000 pcs all are welcome. 5 pieces per order is
MOQ. |
OEM One-Step Packing | We package all our goods carefully.We also accept your packing
design OEM packing it for your control. |
| Samples Service | 1. Some items free samples for you. |
| 2. Free samples but pay shipping cost. |
| 3. Lowest shiping fee for you to choose. |
| 4. Order to us,sample fee will be refund to you. |
| 5. Become our VIP clients,free samples for you! |
| 6.OEM samples are hot welcome. |
Q: Are you Manufacture?
A: Yes, we are manufacture. we produce our “JOEBEN“brand tools for gurantee the quality.
We also trading related tools for customers because we are in these
field over 10 years, we are very familiar Chinese market tools. we
usually help our customer choose the best suitable related tools
for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need
about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q: What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory
price and fast delivery.
Our advantage:
- 1. 10 years experience in carbide roll and cutting tool
manufacturing
- 2. From row material to tool produdtion.
- 3. World top level prodution equipment and rich experience team
ATTACTION:
- 1. Make sure work piece and machine are stable and use a precision
holder.
- 2. Please adjust the speed,feed and cutting depth according to
actual cutting conditions.
- 3. The milling conditions are for an end mill where the tool
overhang length is less than 4*D(mill diameter). When the tool
overhang length is longer, please adjust the speed,feed and cutting
depth.
