polycrystaline diamond formed cutting tool Precision PCD carbide
milling cutter profile milling cutter
overview
Diamond cutter
Folding cutting speed
PCD tool can be used for machining at very high spindle speed, but
the influence of cutting speed on machining quality cannot be
ignored.Although high speed cutting can improve the machining efficiency,
but in the state of high speed cutting, the increase of cutting
temperature and cutting force can make the tip of the tool damaged,
and make the machine vibration.When machining different workpiece materials, the reasonable
cutting speed of PCD tool is also different. For example, the
reasonable cutting speed of milling Al2O3 laminate floor is
110~120m/min.The reasonable cutting speed for turning SiC particle reinforced
aluminum matrix composites and silica based engineering ceramics is
30~40m/min.
Folded feed
If the feed amount of PCD tool is too large, the residual geometric
area on the workpiece will increase, resulting in an increase in
surface roughness.If the feed is too small, it will increase the cutting temperature,
cutting life.
Folded cutting depth
Increasing the cutting depth of PCD tool will increase cutting
force and cutting heat, which will aggravate tool wear and affect
tool life.In addition, the increase of cutting depth is likely to cause PCD
tool edge breakage.
PCD tools with different particle size grade show different cutting
performance when machining different workpiece materials under
different processing conditions, so the actual cutting parameters
of PCD tools should be determined according to specific processing
conditions.
PCD Recommended Cutting Condition |
| Work piece | Cutting Speed | Depth of Cut | Feed Rate |
| (m/min) | (mm) | (mm/rev) |
| Aluminum(5~8% SI ) | 350~1600 | 0.05~2.50 | 0.10~0.40 |
| Aluminum(8~12% SI ) | 350~1300 | 0.05~2.50 | 0.10~0.40 |
| Aluminum(14~18% SI ) | 160~800 | 0.05~2.50 | 0.05~0.25 |
| Copper | 350~1000 | 0.15~2.50 | 0.05~0.20 |
| Sintered Carbid | 15~25 | 0.05~0.60 | 0.10~0.20 |
| Glass Fiber | 100~800 | 0.15~0.50 | 0.03~0.25 |
| Carbon | 160~700 | 0.15~2.50 | 0.15~0.40 |
| High Aluminum | 70~250 | 0.05~1.50 | 0.03~0.15 |
| Ceramics |
| Wood | 1000-2500 | 0.2~5.0 | 010~0.50 |
Q: Are you Manufacture?
A: Yes, we are manufacture. we produce our “JOEBEN“brand tools for gurantee the quality.
We also trading related tools for customers because we are in these
field over 10 years, we are very familiar Chinese market tools. we
usually help our customer choose the best suitable related tools
for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need
about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q: What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory
price and fast delivery.
Our advantage:
- 1. 10 years experience in carbide roll and cutting tool
manufacturing
- 2. From row material to tool produdtion.
- 3. World top level prodution equipment and rich experience team
ATTACTION:
- 1. Make sure work piece and machine are stable and use a precision
holder.
- 2. Please adjust the speed,feed and cutting depth according to
actual cutting conditions.
- 3. The milling conditions are for an end mill where the tool
overhang length is less than 4*D(mill diameter). When the tool
overhang length is longer, please adjust the speed,feed and cutting
depth.
