High Performance Monocrystalline Diamond Turning Tools Mcd Inserts
High quality low price MCD tools for Acrylic
In ultra-precision machining, the two basic precisions of single
crystal diamond tools are the edge profile accuracy and the blunt
radius of the edge. It is required that the roundness of the
cutting edge of the arc tool for processing aspherical lenses is
below 0.05 μm, and the straightness of the cutting edge for
processing polyhedral mirrors is 0.02 μm; Sharpness, in order to
meet various processing requirements, the radius of the blade edge
ranges from 20nm to 1μm.
Performance characteristics of diamond tools
① Extremely high hardness and wear resistance: Natural diamond is
the hardest substance that has been found in nature. Diamond has
extremely high wear resistance. When machining high-hardness
materials, the life of diamond tools is 10 to 100 times that of
cemented carbide tools, or even hundreds of times.
② Low friction coefficient: The friction coefficient between
diamond and some non-ferrous metals is lower than other tools, the
friction coefficient is low, the deformation during processing is
small, and the cutting force can be reduced.
③ The cutting edge is very sharp: the cutting edge of the diamond
tool can be very sharp, and the natural single crystal diamond tool
can be as high as 0.002 ~ 0.008μm, which can perform ultra-thin
cutting and ultra-precision machining.
| MCD Recommended Cutting Condition |
| Work piece | Cutting Speed | Depth of Cut | Feed Rate |
| (m/min) | (mm) | (mm/rev) |
| Aluminum(5~8% SI ) | 350~1600 | 0.05~2.50 | 0.10~0.40 |
| Aluminum(8~12% SI ) | 350~1300 | 0.05~2.50 | 0.10~0.40 |
| Aluminum(14~18% SI ) | 160~800 | 0.05~2.50 | 0.05~0.25 |
| Copper | 350~1000 | 0.15~2.50 | 0.05~0.20 |
| Sintered Carbid | 15~25 | 0.05~0.60 | 0.10~0.20 |
| Glass Fiber | 100~800 | 0.15~0.50 | 0.03~0.25 |
| Carbon | 160~700 | 0.15~2.50 | 0.15~0.40 |
| High Aluminum | 70~250 | 0.05~1.50 | 0.03~0.15 |
| Ceramics |
| Wood | 1000-2500 | 0.2~5.0 | 010~0.50 |
1. Customers send detailed inquiry to us by email;
2. We reply with price, specifications, packing, photos, and other
details;
3. Both of us agree the price and confirm the details;
4. We write the proforma invoice and send to customers;
5. Customers make deposit;
6. We make mass production samples;
7. We send mass product samples or send photos to customers for
approval;
8. Customers confirm the mass production samples;
9. We start mass production.(we have huge stock for most standard
end mills);
Business Terms
Accepted Delivery Terms: FOB,CNF,CIF
Accepted Payment Currency: USD, CNY
Accepted Payment Type: T/T, Western Union
Nearest Port: Guangzhou port, Shenzhen port, Shanghai port
Response Rate (last 30 days)
98.6% of buyers who contacted this supplier received a response within
24 hours.
Average Response Time (7 days)
The supplier's average response time of received inquiries is
within 12 hours.
Quotation Performance (last 30 days)
The supplier have sent 33 quotes to buyers in last 30 days.
Q: Are you Manufacture?
A: Yes, we are manufacture. we produce our “JOEBEN “brand tools for gurantee the quality.
We also trading related tools for customers because we are in these
field over 10 years, we are very familiar Chinese market tools. we
usually help our customer choose the best suitable related tools
for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need
about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q: What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory
price and fast delivery.
Our advantage:
- 1. 10 years experience in carbide roll and cutting tool
manufacturing
- 2. From row material to tool produdtion.
- 3. World top level prodution equipment and rich experience team
ATTACTION:
- 1. Make sure work piece and machine are stable and use a precision
holder.
- 2. Please adjust the speed,feed and cutting depth according to
actual cutting conditions.
- 3. The milling conditions are for an end mill where the tool
overhang length is less than 4*D(mill diameter). When the tool
overhang length is longer, please adjust the speed,feed and cutting
depth.
