Single Crystal diamond cutting tools Monocrystalline synthetic MCD
diamond Milling cutter Polishing tool for Acrylic
Suitable for processing non-ferrous metal (copper, aluminum, zinc,
titanium, etc.) and organic plate end face, outer circle part of
the high-gloss processing, high-precision tip arc and experienced
edge grinding process,
Assembly in good stability of the CNC machine tool after cutting
can make the plate processed surface to produce mirror effect, and
the finish of RA0.2 or more
1. Make according to customer samples, drawings and instructions to
improve cooperation efficiency and accuracy.
2, the specific use requirements of customers, to communicate
clearly with our company's technical personnel, we according to
your specific situation, recommend appropriate products, in order
to ensure product performance while reducing costs.
3. The quality, size and difficulty of the diamond production
process determine the price of the product, and the structure of
the diamond determines the performance of the product. The
structure of the handle body is made according to the installation
requirements of the machine tool, so please choose the demand
reasonably.
This product is a natural diamond high-gloss mirror turning tool
produced by our company. The cutting material of the tool tip is
high-quality natural industrial diamond. It is suitable for
high-gloss mirror turning of non-ferrous metals (copper, aluminum,
zinc, titanium, etc.) and the end face and outer circle of organic
plate.
Assembly in good stability of the CNC machine tool after cutting
can make the workpiece processed surface to produce mirror effect,
and the finish of RA0.1.
The higher cutting speed can reduce the cutting force, while the
lower cutting speed will increase the cutting force, thus
accelerating the cutting edge failure. Therefore, the cutting speed
should not be too low when using single crystal diamond tools.
It should be avoided to contact the single crystal diamond tool
with the workpiece or other hard objects in the static state, so as
to prevent the cutting edge from being damaged, and avoid stopping
when the tool does not leave the workpiece during cutting
Diamond knife blade is easy to damage, when the blade is not
working, use rubber or plastic cap to protect the blade and place
it in a separate knife case for safekeeping, before each use with
alcohol to wipe the blade clean before working
Maintain the environment and machine performance stability,
personnel operation proficiency and so on have an impact on the
life of the tool.
MCD and diamond is of high hardness, high wear resistance and high
heat transfer coefficient, and with natural diamond belongs to a
single crystals, its not the nature of the grain boundary can
create a very sharp blade quality, is out of reach for other
materials, has long been used in the production of ultra precision
machining of diamond cutters, polishing tools and abrasion
resistant components.
Product application of Monocrystal Diamond Cutting Tools
The natural diamond tools are mainly used for the precious
non-ferrous metals such as red copper and copper alloy, gold,
silver and rhodium, as well as ultra-precision mirror processing of
special parts, such as video disk, optical plane mirror, multi-face
mirror and quadric mirror, etc.
But its crystal anisotropy, tool price is expensive.
It is mainly used for turning and processing all kinds of
non-ferrous metals such as aluminum, copper, magnesium and their
alloys, hard alloys and fiber plasticizer, metal matrix composites,
wood and other non-metallic materials with strong wear resistance.
The cutting speed, feeding speed and cutting depth conditions
depend on the material and hardness of the workpiece.
Due to the residual bonding metal and graphite between diamond
particles, the bonding metal distribution in a coalesced or veined
state will reduce the wear resistance and service life of the tool.
In addition, there are residual solvent metals, which contact the
diamond surface directly.
Product parameter of Monocrystal Diamond Cutting Tools
| Product name | CNC convex side milling Tool |
| Application Apparatus | CNC equipment |
| Optional Material | Natural diamond,MCD,CVD,PCD,etc. |
| Diamond Size | 0.25mm to 8mm |
| Shank Material | Carbide/stainless steel |
| Shank Thickness | 6mm |
| Rotate speed | 10000~30000r/min |
| Feed velocity | 1500~5000mm/min |
Machinable materials | gold,silver,copper,aluminum,acrylic and other Non-ferrous metal
material |
| MCD Recommended Cutting Condition |
| Work piece | Cutting Speed | Depth of Cut | Feed Rate |
| (m/min) | (mm) | (mm/rev) |
| Aluminum(5~8% SI ) | 350~1600 | 0.05~2.50 | 0.10~0.40 |
| Aluminum(8~12% SI ) | 350~1300 | 0.05~2.50 | 0.10~0.40 |
| Aluminum(14~18% SI ) | 160~800 | 0.05~2.50 | 0.05~0.25 |
| Copper | 350~1000 | 0.15~2.50 | 0.05~0.20 |
| Sintered Carbid | 15~25 | 0.05~0.60 | 0.10~0.20 |
| Glass Fiber | 100~800 | 0.15~0.50 | 0.03~0.25 |
| Carbon | 160~700 | 0.15~2.50 | 0.15~0.40 |
| High Aluminum | 70~250 | 0.05~1.50 | 0.03~0.15 |
| Ceramics |
| Wood | 1000-2500 | 0.2~5.0 | 010~0.50 |
1. Customers send detailed inquiry to us by email;
2. We reply with price, specifications, packing, photos, and other
details;
3. Both of us agree the price and confirm the details;
4. We write the proforma invoice and send to customers;
5. Customers make deposit;
6. We make mass production samples;
7. We send mass product samples or send photos to customers for
approval;
8. Customers confirm the mass production samples;
9. We start mass production.(we have huge stock for most standard
end mills);
Business Terms of Monocrystal Diamond Cutting Tools
Accepted Delivery Terms: FOB,CNF,CIF
Accepted Payment Currency: USD, CNY
Accepted Payment Type: T/T, Western Union
Nearest Port: Guangzhou port, Shenzhen port, Shanghai port
Response Rate (last 30 days)
98.6% of buyers who contacted this supplier received a response
within 24 hours.
Average Response Time (7 days)
The supplier's average response time of received inquiries is
within 12 hours.
Quotation Performance (last 30 days)
The supplier have sent 33 quotes to buyers in last 30 days.
FAQ of Monocrystal Diamond Cutting Tools
Q: Are you Manufacture?
A: Yes, we are manufacture. we produce our “JOEBEN “brand tools for
gurantee the quality.
We also trading related tools for customers because we are in these
field over 10 years, we are very familiar Chinese market tools. we
usually help our customer choose the best suitable related tools
for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need
about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q: What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must
gurantee our brand quality. Also, we have factory price and fast
delivery.
Our advantage:
- 1. 10 years experience in carbide roll and cutting tool
manufacturing
- 2. From row material to tool produdtion.
- 3. World top level prodution equipment and rich experience team
ATTACTION:
- 1. Make sure work piece and machine are stable and use a precision
holder.
- 2. Please adjust the speed,feed and cutting depth according to
actual cutting conditions.
- 3. The milling conditions are for an end mill where the tool
overhang length is less than 4*D(mill diameter). When the tool
overhang length is longer, please adjust the speed,feed and cutting
depth.
