PCD polycrystalline diamond Inserts aluminum alloy copper-graphite
processing tool gem turning grain high finish mirror effect
overview
PCD milling cutter adopts polycrystalline diamond polishing
treatment, the use of diamond friction coefficient is low, and
non-ferrous metal affinity is small, can prevent metal and tool
bonding together, suitable for processing watch accessories, mobile
phone digital products workpiece, aluminum highlights, gold and
silver jewelry, optical parts, military, auto parts and other
precision and ultra-precision machining industry. Our professional
custom, all kinds of specifications and sizes can be customized.
Selection of ultrafine particles of high quality bar material,
processing using imported five-axis tool grinding machine, strict
tool inspection standards to ensure the consistency of tool size
and runout.
The uneven U-shaped groove design makes the chip discharge space
larger, more smooth, suitable for large feed cavity machining, end
edge insertion and milling processing. Finishing, no Yin and Yang
surface, vibration, bright line.
The front tool surface polishing makes the workpiece surface finish
higher, the sharp Angle protection greatly enhances the rigidity
and shock resistance of the tool, reduces the tool break, prolongs
the tool service life, reduces the number of tool changes, and
improves the processing efficiency.
The new double back Angle design enhances the wear resistance,
shock resistance, anti-cracking edge of the tool and prolongs the
service life of the tool.
| MCD Recommended Cutting Condition |
| Work piece | Cutting Speed | Depth of Cut | Feed Rate |
| (m/min) | (mm) | (mm/rev) |
| Aluminum(5~8% SI ) | 350~1600 | 0.05~2.50 | 0.10~0.40 |
| Aluminum(8~12% SI ) | 350~1300 | 0.05~2.50 | 0.10~0.40 |
| Aluminum(14~18% SI ) | 160~800 | 0.05~2.50 | 0.05~0.25 |
| Copper | 350~1000 | 0.15~2.50 | 0.05~0.20 |
| Sintered Carbid | 15~25 | 0.05~0.60 | 0.10~0.20 |
| Glass Fiber | 100~800 | 0.15~0.50 | 0.03~0.25 |
| Carbon | 160~700 | 0.15~2.50 | 0.15~0.40 |
| High Aluminum | 70~250 | 0.05~1.50 | 0.03~0.15 |
| Ceramics |
| Wood | 1000-2500 | 0.2~5.0 | 010~0.50 |
| Grade | Work-piece material | Hardness | V(m/min) | F(mm/rev) | Ap(mm) |
| CBN | Gray cast iron | HB170-300 | 500-1500 | 0.1-0.4 | 0.1-1.5 |
| Nodular cast iron | HB240-300 | 200-400 | 0.1-0.4 | 0.1-0.5 |
| Alloyed cast iron | HB240-300 | 150-300 | 0.05-0.4 | 0.1-0.5 |
| Fe-based P/M | HRC45-50 | 50-150 | 0.05-0.4 | 0.05-0.5 |
| Hardened steels | HRC55-65 | 80-200 | 0.05-0.2 | 0.05-0.2 |
| Heat-resistant alloys | | 50-200 | 0.05-0.2 | 0.05-0.2 |
| PCD | AI and AI alloys | | 200-3000 | 0.05-0.5 | 0.05-1.0 |
| Non-mentals Cemented | | 100-500 | 0.05-0.5 | 0.05-1.0 |
| Carbide | | 20-30 | 0.05-0.2 | 0.05-0.2 |
| Product Name | PCD/CBN/MCD/ND Inserts High Quality Diamond Inserts |
| Suitable Material | Gold/Silve/Aluminum/Brass/Acrylic/Plastic/PVC/MDF/Steel |
| Type | PCD/ MCD/ ND/ CVD/ CBN |
| Features | No burs, high precision, good surface effects and high cutting
efficiency and long work time |
| Advantages | Factory direct sales, short delivery time; non-standard
customization, quality assurance; attentive service, customer first |
| Brand | Joeben |
| Welcome and
congratulations!You found us a professional factory! |
| Size & Design | 1.We not only supply all kinds of high quality solid carbide
turning tool ,but also different types of Drill Bits,Reamers,Tool Holders,Cutter
Heads,Saw Blades and Milling cutter,There are diamond grinding wheel, diamond
dressing tools and hardness head. |
2. We have 0.02mm-25mm different diameter and 38mm-150mm length Milling Cutters for your winner market.HRC45/55/60/65 ,1-6 flutes
for you to choose. |
3.OEM:Special Cutters Customized acceptable!Coated OEM also.We can produceaccording to your drawing,too.Or the hot deisgned recommend to you. |
| 4. HS Code reference for you to control everything:8207709000. |
| 5. Mixed size and types in one batch available. |
| 6. For distributor,we can label your brands on cutters and plastic
box. |
| Plating | 1. We accept Mix coated in the same model number, Also one batch
with different coating and types. |
| 2. AlTiN,TiAlN,TiSiN,TiN,DLC,NANO for you to choose to win your
competitors! |
| MOQ (Small Qty ) | 5-10-500-1000-5000-10000 pcs all are welcome. 5 pieces per order is
MOQ. |
OEM One-Step Packing | We package all our goods carefully.We also accept your packing
design OEM packing it for your control. |
| Samples Service | 1. Some items free samples for you. |
| 2. Free samples but pay shipping cost. |
| 3. Lowest shiping fee for you to choose. |
| 4. Order to us,sample fee will be refund to you. |
| 5. Become our VIP clients,free samples for you! |
| 6.OEM samples are hot welcome. |
- Suitable for workpiece : Carbon Steel, Aluminium alloy, Cuprum, Acrylic
- HRC: 45/55/60/65 HRC ,After quench, for processing large hardness of 150°
- Other Service: OEM/ODM or custom-made
- Effect: cut aluminum parts in large area, saving time and labor
- Machining parts:Outer circle and inner circle of turning parts
Q:Are you Manufacture?
A:Yes, we are manufacture. we produce our “JOEBEN “brand tools for gurantee the quality.
We also trading related tools for customers because we are in these
field over 10 years, we are very familiar Chinese market tools. we
usually help our customer choose the best suitable related tools
for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need
about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q:What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory
price and fast delivery.
Our advantage:
- 1. 10 years experience in carbide roll and cutting tool
manufacturing
- 2. From row material to tool produdtion.
- 3. World top level prodution equipment and rich experience team
ATTACTION:
- 1.Make sure work piece and machine are stable and use a precision
holder.
- 2.Please adjust the speed,feed and cutting depth according to
actual cutting conditions.
- 3.The milling conditions are for an end mill where the tool
overhang length is less than 4*D(mill diameter). When the tool
overhang length is longer, please adjust the speed,feed and cutting
depth.
